Z540M

Residential ZTrak™ Mower

  • 18 kW (24 hp) V-twin Cyclonic™ Engine
  • Standard 122 cm (48 in.) Accel Deep™ Deck, optional 137 cm (54 in.) Accel Deep Deck or 157 cm (62 in.) Edge™ Cutting System
  • Speeds up to 14 km/h
  • 4 year/300 hour limited warranty
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Features

Engine is smooth and powerful V-twin design with features for reliability and long life

24-hp (17.9-kW) engine24-hp (17.9-kW) engine
Overhead valve engineOverhead valve engine

Key engine features include:

  • 24 hp (17.9 kW) provides plenty of power.
  • Large 44.3 cu in. (726-cc) displacement provides plenty of torque.
  • V-twin air-cooled design is efficient.
    • Excellent power and performance
    • Smooth, quiet power
    • Easy starts
  • Engine model FS730V
  • Many quality features are included.
    • Cast-iron cylinder liners provide a long-wearing surface for longer engine life.
    • Overhead valves allow the engine to breathe easily for excellent power and fuel economy.
    • Full-pressure lubrication is more effective.
    • Replaceable oil filter keeps the oil cleaner for longer engine life.
    • Dual-stage air cleaner thoroughly cleans engine intake air.
    • Electronic ignition contributes to fast starts.
    • Solenoid-shift starter for easy starts, even in cold weather.
  • Rear engine guard protects the engine and provides additional vehicle strength and integrity.
  • A flywheel alternator provides plenty of capacity to quickly recharge the battery and power electrical equipment, such as lights or a sprayer.
    • 20-amp capacity
    • Regulated to keep the battery at a full charge, without risk of overcharging
Air filter coverAir filter cover
Cover removed to show air filterCover removed to show air filter

First-stage foam filter stops large dirt particles before they make contact with the filter.

The air filter is easily removed for cleaning or replacement.

Engine cooling-air screenEngine cooling-air screen
Engine oil fill, filter, and drainEngine oil fill, filter, and drain

Air screen cover provides protection for the rotating air screen. Rotating screen filters out debris and reduces the size of material that gets through so it will pass harmlessly past the engine fins.

Full-pressure lubrication system provides plenty of oil to the engines moving parts to ensure reliable operation and long life:

  • Replaceable oil filter keeps the oil cleaner for a longer engine life.
    • Extends the time between oil changes
  • Full-pressure lubrication is more effective.
  • No-tools oil drain is convenient to use.

John Deere recommends the use of fuel stabilizer in gasoline. See Fuel-Protect for gasoline engines (8 oz [237 mL]) for more information.

The 48-in. (122-cm) Accel Deep™ (48A) Mower Deck cuts clean and is versatile

Z535M ZTrak™ Mower with Accel Deep 48A MowerZ535M ZTrak™ Mower with Accel Deep 48A Mower
Accel Deep 48A MowerAccel Deep 48A Mower

The 48-in. (122-cm) Accel Deep Mower Deck is a stamped-steel, deep, flat-top design that delivers excellent cut quality, productivity, cleanliness, durability, and versatility. Optimal performance and dispersion of clippings is provided, even at faster mowing speeds:

  • 4.5-in. (11.4-cm) deep throughout the entire deck shell for optimum mowing, mulching, and bagging performance
    • Optional MulchControl™ attachment provides superior mulching performance and versatility.
  • Stamped-steel design eliminates sharp edges and corners where material can build up and diminish mowing performance
  • Mower deck is suspended from the vehicle for a smooth and level cut
    • Adjustable mower wheels, positioned just above ground level, help smooth out the mowing job
Excellent cut quality
48A Mower top (similar mower from X700 Series Tractor shown)48A Mower top (similar mower from X700 Series Tractor shown)
48A Mower underside (similar mower from X700 Series Tractor shown)48A Mower underside (similar mower from X700 Series Tractor shown)

Deep mower-deck stamping gives excellent cut quality. It allows the cut and suspended material room to exit the deck without getting recut:

  • Reducing the amount of re-cutting enables more power to be used to cut incoming grass, which greatly improves mower capacity.
    • Helps maintain excellent cut quality at faster mowing speeds
  • Clean flow of material out of discharge area prevents cut material from interfering with cutting the incoming grass, making it possible for the blades to cut incoming material cleanly.
  • Even in mulching mode, cut evenness is improved compared to other designs because the additional depth allows for continuous circulation, optimal re-cutting, and an even distribution of clippings.
Productivity - getting the job done fast
Right side of Accel Deep 48A Mower DeckRight side of Accel Deep 48A Mower Deck

Deep mower-deck stamping gives high productivity, which gets the job done fast. It allows the cut and suspended material room to exit the deck quickly, reducing the amount of recutting so more power is available to process incoming grass:

  • Greatly improves mowers capacity to maintain excellent mowing performance in difficult mowing conditions and at higher speeds

Large discharge opening is both high and wide to handle more material:

  • Gives a smooth, even discharge of clippings at all mowing speeds
  • Reduces the chance of plugging, especially important when operating in wet, thick, or dense grass and when bagging
  • The 48A Power Flow™ blower has an inlet housing with over 50 percent greater area than the 48X Power Flow blower used on previous machines.
Cleanliness - for the mower and the operator
Accel Deep 48A Mower DeckAccel Deep 48A Mower Deck
Accel Deep 48A Mower DeckAccel Deep 48A Mower Deck

The flat-top shape of the deck stamping is optimal for keeping itself and the operator clean:

  • There are few places to catch and hold material on top and underneath the deck.
    • Top of deck stays cleaner, reducing time and effort needed for cleaning and service
    • Underside of deck is self-cleaning to maintain optimum performance without buildup of material to interfere with the flow of air and clippings
    • Less need to clean and remove buildup of material from underside deck
  • The depth of the Accel Deep Mower Deck minimizes the amount of material that escapes from the front of the deck
    • Limited amount of material to drift onto the operator and mower deck
    • Even for material discharged out the chute, less recutting results in larger pieces that are less likely to end up on the operator
    • Mulching prevents the discharge of material completely and the MulchControl attachment makes mulching a practical solution for most mowing situations.
How MulchControl works
MulchControl baffle open (similar mower from X700 Series Tractor shown)MulchControl baffle open (similar mower from X700 Series Tractor shown)
MulchControl baffle closed (similar mower from X700 Series Tractor shown)MulchControl baffle closed (similar mower from X700 Series Tractor shown)

MulchControl is an innovative, simple design that is easy to use and maintain:

  • The MulchControl attachment includes baffles to control the flow of material under the deck.
    • The MulchControl baffle, or divider, between the left and middle spindles is about half way down. The height is designed to balance the mulching and side-discharge modes.
    • When the MulchControl baffle is open, the divider between the left and middle spindles passes a portion of the material to the discharge opening, along with the material from the middle and right spindle areas.
    • When the MulchControl baffle is closed, the material stays within the deck and gets chopped into mulch and deposited in the turf.

Cleaning a mower deck, both top and bottom, is one of the most frequent maintenance activities:

  • The flat-top design reduces places for material to build up and makes material that does collect easy to remove.
Mower wash portMower wash port
Mower wash port with hose connectorMower wash port with hose connector

A wash port is provided to make cleaning the underside of the mower deck easy.

  • Hose connector is included with the mower deck.
Versatility - easy to change between side discharge, mulch, and bagging modes

The 48A Mower is designed for maximum versatility, providing the greatest ease in changing from one mower discharge mode to another:

  • With the optional MulchControl attachment installed (along with the special mulching blades), changing from side-discharge to mulching or vice versa is done with the simple flip of a lever.
  • The Power Flow rear bagger can be used with the MulchControl attachment and blades installed - by simply placing the MulchControl lever in the side-discharge position.
Superior durability is designed in
Spindle pocketSpindle pocket
Mower wheels are double capturedMower wheels are double captured

The 48A Mower Deck has strong spindle pockets, to keep the blades aligned, even after years of tough service:

  • Ribs in the deck shell add strength where it is needed.
  • The 48A has a 23 percent heavier overall weight than the Edge™ Xtra 48-in. (122-cm) Mower Deck used on previous machines.

Mower wheels are double-captured:

  • Provides greater strength and durability for longer, trouble-free life.
  • Single-bolt adjustment makes setting wheels to the correct height for the cutting height quick and easy.

Low-tension belt-drive design reduces the side load on engine lower bearings and mower deck bearings for longer life.

The 48A Mower Deck features a 5/8-in. (16-mm) diameter solid-steel rod side bumper that provides extra strength and protection.

Dual-stage E-coat and powder-paint coatings provide extra protection from rust.

MulchControl option

The MulchControl attachment for the 48A Mower Deck makes mulching more practical for many mowing situations because it not only does an excellent job of mulching but it also allows the mower to be easily converted for times when it is more desirable to side discharge or collect the lawn material. Advantages of mulching grass clippings include:

  • A beautiful looking lawn
  • Grass clippings not blown onto the operator, driveways, or flower beds
  • Less fertilizer use
  • Elimination of the effort needed to dispose of clippings
MulchControl baffle closedMulchControl baffle closed
MulchControl handleMulchControl handle
  • The MulchControl handle is located on top of the mower deck and used to open and close the discharge baffle.
    • The operator is required to get off of the machine in order to engage or disengage mulch mode.
  • Changing from mulching to side discharge or vice versa takes only a few seconds.

MulchControl is well-suited to the following mowing situations:

  • Usually mulch, but side discharge when grass gets too long
  • Usually side-discharge, but would like to be able to close the chute to control clippings
  • Always mulch a main lawn, but often side discharge secondary lawns
  • Bag clippings, but want to go farther before emptying bags

MulchControl puts the operator in control of the clippings. Now the operator can have all the benefits of mulching with the ability to easily change to side discharge or bagging when needed.

While in the side-discharge mode, MulchControl will still mulch about one-third of the material. Therefore, the side-discharge mode is essentially a partial-mulch mode. This can be an advantage when side discharging or bagging, as it helps to reduce the amount of material being discharged. Other times this could work as a disadvantage:

  • When cutting strong southern grasses, such as Zoysia and Bermuda
  • When cutting in wet, high-growth conditions, such as those found in the Pacific Northwest United States
  • When optimum bagging and lawn clean-up is desired
6.5-bu (230-L) Power Flow rear bagger (rear bagger not available for ZTrak Z355E or Z355R)
Optional rear baggerOptional rear bagger
Power Flow blowerPower Flow blower

An optional 6.5-bu (230-L) Power Flow Rear Bagger material collection system (MCS) is available. It provides an efficient means of collecting grass clippings and leaves:

  • The Power Flow blower and chute are easy to install. The Power Flow blower swings out for easy cleanout and cleanup.
  • The hopper design provides modern styling, great bagging performance, cleaner operation, and easy-to-empty bags:
    • 6.5-bu (230-L) capacity
    • Easy-to-attach Power Flow blower (ordered separately)
    • Easy-to-attach chute (ordered separately)
    • Air exhaust duct
    • Convenient spring-latch
    • Airflow fill indicator
    • Quik-Tatch mounting
    • Sealed hopper top
    • Loose-knit bags available

The 54-in. (138-cm) Accel Deep™ (54A) Mower Deck cuts clean and is versatile

Z525E ZTrak™ Mower with Accel Deep 54A MowerZ525E ZTrak™ Mower with Accel Deep 54A Mower
Accel Deep 54A MowerAccel Deep 54A Mower

The 54-in. (138-cm) Accel Deep Mower Deck is a stamped-steel, deep, flat-top design that delivers excellent cut quality, productivity, cleanliness, durability, and versatility. Optimal performance and dispersion of clippings is provided, even at faster mowing speeds:

  • 4.5-in. (11.4-cm) deep throughout the entire deck shell for optimum mowing, mulching, and bagging performance
    • Optional MulchControl™ attachment provides superior mulching performance and versatility.
  • Stamped-steel design eliminates sharp edges and corners where material can build up and diminish mowing performance
  • Mower deck is suspended from the vehicle for a smooth and level cut
    • Adjustable mower wheels, positioned just above ground level, help smooth out the mowing job
Excellent cut quality
54A Mower top (similar mower from X500 Series Tractor shown)54A Mower top (similar mower from X500 Series Tractor shown)
54A Mower underside (similar mower from X500 Series Tractor shown)54A Mower underside (similar mower from X500 Series Tractor shown)

Deep mower-deck stamping gives excellent cut quality. It allows the cut and suspended material room to exit the deck without getting recut:

  • Reducing the amount of recutting enables more power to be used to cut incoming grass, which greatly improves mower capacity.
    • Helps maintain excellent cut quality at faster mowing speeds
  • Clean flow of material out of discharge area prevents cut material from interfering with cutting the incoming grass, making it possible for the blades to cut incoming material cleanly.
  • Even in mulching mode, cut evenness is improved compared to other designs because the additional depth allows for continuous circulation, optimal recutting, and an even distribution of clippings.
Productivity - getting the job done fast
Right side of Accel Deep 54A Mower DeckRight side of Accel Deep 54A Mower Deck

Deep mower-deck stamping gives high productivity, which gets the job done fast. It allows the cut and suspended material room to exit the deck quickly, reducing the amount of re-cutting so more power is available to process incoming grass:

  • Greatly improves mowers capacity to maintain excellent mowing performance in difficult mowing conditions and at higher speeds

Large discharge opening is both high and wide to handle more material:

  • Gives a smooth, even discharge of clippings at all mowing speeds
  • Reduces the chance of plugging, especially important when operating in wet, thick, or dense grass and when bagging
  • The 54A Power Flow™ blower has an inlet housing with over 50 percent greater area than the 48X Power Flow blower used on previous machines.
Cleanliness - for the mower and the operator
Accel Deep 54A Mower DeckAccel Deep 54A Mower Deck
Accel Deep 54A Mower DeckAccel Deep 54A Mower Deck

The flat-top shape of the deck stamping is optimal for keeping itself and the operator clean:

  • There are few places to catch and hold material on top and underneath the deck.
    • Top of deck stays cleaner, reducing time and effort needed for cleaning and service
    • Underside of deck is self-cleaning to maintain optimum performance without buildup of material to interfere with the flow of air and clippings
    • Less need to clean and remove build-up of material from underside deck
  • The depth of the Accel Deep Mower Deck minimizes the amount of material that escapes from the front of the deck
    • Limited amount of material to drift onto the operator and mower deck
    • Even for material discharged out the chute, less re-cutting results in larger pieces that are less likely to end up on the operator
    • Mulching prevents the discharge of material completely and the MulchControl attachment makes mulching a practical solution for most mowing situations.
How MulchControl works
MulchControl baffle openMulchControl baffle open
MulchControl baffle closedMulchControl baffle closed

MulchControl is an innovative, simple design that is easy to use and maintain:

  • The MulchControl attachment includes baffles to control the flow of material under the deck.
    • The MulchControl baffle, or divider, between the left and middle spindles is about half way down. The height is designed to balance the mulching and side-discharge modes.

    • When the MulchControl baffle is open, the divider between the left and middle spindles passes a portion of the material to the discharge opening, along with the material from the middle and right spindle areas.

    • When the MulchControl baffle is closed, the material stays within the deck and gets chopped into mulch and deposited in the turf.

Cleaning a mower deck, both top and bottom, is one of the most frequent maintenance activities:

  • The flat-top design reduces places for material to build up and makes material that does collect easy to remove.
Mower wash portMower wash port
Mower wash port with hose connectorMower wash port with hose connector

A wash port is provided to make cleaning the underside of the mower deck easy.

  • Hose connector is included with the mower deck.
Versatility - easy to change between side discharge, mulch, and bagging modes

The 54A Mower is designed for maximum versatility, providing the greatest ease in changing from one mower discharge mode to another:

  • With the optional MulchControl attachment installed (along with the special mulching blades), changing from side discharge to mulching or vice versa is done with the simple flip of a lever.
  • The Power Flow rear bagger can be used with the MulchControl attachment and blades installed - by simply placing the MulchControl lever in the side discharge position.
MulchControl option

The MulchControl attachment for the 54A Mower Deck makes mulching more practical for many mowing situations because it not only does an excellent job of mulching but it also allows the mower to be easily converted for times when it is more desirable to side discharge or collect the lawn material. Advantages of mulching grass clippings include:

  • A beautiful looking lawn
  • Grass clippings not blown onto the operator, driveways, or flower beds
  • Less fertilizer use
  • Elimination of the effort needed to dispose of clippings
Superior durability is designed in
Spindle pocketSpindle pocket
Mower wheels are double capturedMower wheels are double captured

The 54A Mower Deck has strong spindle pockets, to keep the blades aligned, even after years of tough service:

  • Ribs in the deck shell add strength where it is needed.

Mower wheels are double captured:

  • Provides greater strength and durability for longer, trouble-free life.
  • Single-bolt adjustment makes setting wheels to the correct height for the cutting height quick and easy.

Low-tension belt-drive design reduces the side load on engine lower bearings and mower deck bearings for longer life.

The 54A Mower Deck features a 5/8-in. (16-mm) diameter solid-steel rod side bumper that provides extra strength and protection.

Dual-stage E-coat and powder-paint coatings provide extra protection from rust.

6.5-bu (230-L) Power Flow Rear Bagger (rear bagger not available for ZTrak Z375R)
Optional rear baggerOptional rear bagger
Power Flow blowerPower Flow blower

An optional 6.5-bu (230-L) rear bagger material collection system (MCS) is available. It provides an efficient means of collecting grass clippings and leaves:

  • The Power Flow blower and chute are easy to install. The Power Flow blower swings out for easy cleanout and cleanup.
  • The hopper design provides modern styling, great bagging performance, cleaner operation, and easy-to-empty bags:
    • 6.5-bu (230-L) capacity
    • Easy-to-attach Power Flow blower (ordered separately)
    • Easy-to-attach chute (ordered separately)
    • Air exhaust duct
    • Convenient spring-latch
    • Airflow fill indicator
    • Quik-Tatch mounting
    • Sealed hopper top
    • Loose-knit bags available
    • Hopper kit comes with ballast bracket and (4) weights
MulchControl baffle closedMulchControl baffle closed
MulchControl handleMulchControl handle
  • The MulchControl handle is located on top of the mower deck and used to open and close the discharge baffle.
    • The operator is required to get off of the machine in order to engage or disengage mulch mode.
  • Changing from mulching to side discharge or vice versa takes only a few seconds.

MulchControl is well-suited to the following mowing situations:

  • Usually mulch, but side discharge when grass gets too long
  • Usually side-discharge, but would like to be able to close the chute to control clippings
  • Always mulch a main lawn, but often side discharge secondary lawns
  • Bag clippings, but want to go farther before emptying bags

MulchControl puts the operator in control of the clippings. Now the operator can have all the benefits of mulching with the ability to easily change to side discharge or bagging when needed.

While in the side-discharge mode, MulchControl will still mulch about one third of the material. Therefore, the side-discharge mode is essentially a partial-mulch mode. This can be an advantage when side discharging or bagging, as it helps to reduce the amount of material being discharged. Other times this could work as a disadvantage:

  • When cutting strong southern grasses, such as Zoysia and Bermuda
  • When cutting in wet, high-growth conditions, such as those found in the Pacific Northwest United States
  • When optimum bagging and lawn clean-up is desired

The Edge™ Cutting System 62-in. (157-cm) mower deck can take on the biggest mowing jobs

Z540M with 62-in. (157-cm) Edge mower deckZ540M with 62-in. (157-cm) Edge mower deck
62-in. (157-cm) Edge mower deck on Z540M62-in. (157-cm) Edge mower deck on Z540M

The 62-in. (157-cm) mower is a deep-deck design:

  • Mower can side-discharge or mulch.
  • Durable plastic deflector spreads grass clippings evenly across the lawn, is hinged, and can be raised to minimize the storage space required.

Features of the 62-in. (157-cm) mower deck include:

  • Deep-deck design does a superior job of lifting grass for a clean, even cut.
  • Smooth underside of the mower prevents grass buildup and evenly disperses grass clippings.
  • Mower deck is stamped from heavy, 10-gauge, 0.135-in. (3.4-mm) steel for superior durability and long life.
  • Rolled outer edge of the deck provides extra strength and protection.
  • Dual-stage E-coat and powder-paint coatings provide extra protection from rust.
Mower wash portMower wash port
Mower wash port with hose connectorMower wash port with hose connector

A wash port is provided to make cleaning the underside of the mower deck easy:

  • Hose connector is included with the mower deck.
Mulching attachment shown on X500 Tractor mowerMulching attachment shown on X500 Tractor mower
#

An optional mulching attachment is available:

  • This is a high-performance mulching attachment that includes a mulch plug and special mulching blades.
  • The special mulching blades included can also be used for side discharging, though the overall cut quality may decline slightly.

Operator station is designed for comfort and convenience

Operator station (Z535M shown)Operator station (Z535M shown)
Color-coded controls are easy to identifyColor-coded controls are easy to identify

The operator station is designed for operator comfort and convenience in operating all controls:

  • Excellent visibility forward and to the trim side of the deck makes operation easy and comfortable for the operator.
  • Controls are color coded for easy identification.
  • Twin-lever motion-control levers adjust, using cut-height pin/socket, for convenience and operator comfort.
  • Shock absorbers dampen control movements to give smooth operation.
Comfortable seat
Comfortable seat (Z525E)Comfortable seat (Z525E)
Comfortable seat (Z535M, Z540M)Comfortable seat (Z535M, Z540M)
Comfortable seat (Z535R, Z540R)Comfortable seat (Z535R, Z540R)

Comfortable seats have two suspension springs and no-tools fore-aft seat adjustment that can be used by the operator while seated:

  • Z525E – Medium-back, 15-in. (38-cm) seat with adjustable armrests and 3-in. (7.6-cm) fore-aft adjustment
  • Z535M – High-back, 18-in. (45.7-cm) seat with adjustable armrests and 3-in. (7.6-cm) fore-aft adjustment
  • Z540M – High-back, 18-in. (45.7-cm) seat with adjustable armrests and 3-in. (7.6-cm) fore-aft adjustment
  • Z535R – High-back, 21-in. (53.3-cm) seat with adjustable armrests and 4.5-in. (11.4-cm) fore-aft adjustment
  • Z540R – High-back, 21-in. (53.3-cm) seat with adjustable armrests and 4.5-in. (11.4-cm) fore-aft adjustment
Seat suspension
Seat suspension springsSeat suspension springs

Two steel springs under the seat absorb shocks when traveling over rougher areas to provide a smoother ride.

Cup holder and storage compartment
Cup holder (Z525E shown)Cup holder (Z525E shown)
Open storage compartmentOpen storage compartment
Flip-up foot platform
Flip-up foot platformFlip-up foot platform

The commercial-style steel footrest flips up to provide easy access for servicing the mower deck:

  • Easy to clean grass off the top of the mower
  • Provides convenient access to the mower drive

Serviceability is designed-in for convenience

Service interval decal (Z300 Series shown)Service interval decal (Z300 Series shown)
Service interval decal (Z500 Series shown)Service interval decal (Z500 Series shown)

A convenient service interval decal provides basic maintenance information. It provides a quick-reference for keeping recommended service up to date.

Mower deck access
Footrest easily removed for access to mower (Z335E shown)Footrest easily removed for access to mower (Z335E shown)
Footrest removal bolt and hand grip (Z335E shown) Footrest removal bolt and hand grip (Z335E shown)

The footrest area is hinged and easily raised for service to mower deck:

  • It is necessary to remove just one bolt that can be conveniently removed with the lift-height pin.
  • Easy to clean grass off the top of the mower
  • Provides convenient access to the mower drive
Loosening bolt to remove platform for access to mower deckLoosening bolt to remove platform for access to mower deck
Footrest opens for access to mower deckFootrest opens for access to mower deck
Engine service
Z335E engineZ335E engine
Z335E engine oil and fuel filters shownZ335E engine oil and fuel filters shown
Z535M and Z535R engineZ535M and Z535R engine
Z540M and Z540R engineZ540M and Z540R engine
Easy-to-access oil filter, fill/check oil tube, and oil drainEasy-to-access oil filter, fill/check oil tube, and oil drain

The engines are easy to service, including changing the oil and the oil filter and servicing the air filter.

 

Accel Deep Mower DeckAccel Deep Mower Deck
Tie-down locationsTie-down locations

Accel Deep™ Mower Decks have several features that make them easy to service:

  • Flat-top design minimizes places for debris to collect.
  • Spring-loaded, flip-up belt guards make removing debris easy.
  • Provision is provided for a standard, 3/8-in. (9.5-mm) ratchet wrench to be used for releasing belt tension when removing the drive belt.

Tie-down locations are provided for convenience and safety when trailering the machine.

Instruments and controls are convenient and easy to use

Motion-control levers
Adjustable motion-control leversAdjustable motion-control levers
Motion control lever positionsMotion control lever positions

The motion-control levers can be adjusted to three different height settings and fifteen different fore-aft settings:

  • Increased operator comfort
  • Adjustable for most precise control of the machine
  • Adjustment of the control lever can be done with the cut-height pin
Shock absorber for motion-control leversShock absorber for motion-control levers

A standard shock absorber for the motion-control levers makes maneuvering ZTrak™ Mowers easy and comfortable:

  • Shock absorber modulates the movement of control levers for smoother operation.
  • Operator can smoothly and precisely control the machine.
Tracking adjustment
Cut-height pin doubles as tracking adjustment toolCut-height pin doubles as tracking adjustment tool
Adjusting tracking with cut-height pinAdjusting tracking with cut-height pin

On-board tracking adjustment from the operator seat is quick and easy. The cut-height pin includes a 13-mm wrench and doubles as a convenient tool for adjusting tracking and the motion-control lever position:

  • The red arrow indicates the socket included on the cut-height pin that can be used for the operator to use when making a tracking adjustment.
Control panel
Control panel (Z525E shown)Control panel (Z525E shown)

The operator control panel is conveniently located and easy to use.

The following instruments and controls are included:

  • Hourmeter
  • Ignition switch
  • Power take-off (PTO) control
  • Engine speed/choke control
    • A choke position is built into the engine speed control (525E, Z535M).
    • A separate lever is provided for operating the choke (Z540M)
Park brake
Park brakePark brake

The park brake is conveniently located:

  • Large lever is easy to use.
  • Park brake effectively holds the machine in the parked position.
  • Park brake must be engaged (in the upper position) to start the engine.
  • Once the engine is started, the park brake must be disengaged before operating the motion-control levers.
Mower deck lift/cut-height adjustment
Mower deck lift/cut-height adjustmentMower deck lift/cut-height adjustment
  • Mower deck cutting height adjusts from 1 in. (2.5 cm) to 4 in. (10.2 cm) in 0.25-in. (0.64-cm) increments for excellent cut quality and performance.
  • Mower-deck adjustment has built-in memory so the operator can easily return to the desired cutting height after raising the deck.
Controls are designed to promote safe operation
Park brake (Z535E shown)Park brake (Z535E shown)
Motion-control levers (Z525E shown)Motion-control levers (Z525E shown)
  • Park brake must be engaged for the engine to crank.
  • Motion-control levers must be in the outward position for the engine to crank.
  • Park brake must be disengaged before operating the motion-control levers or the engine will stall.
Steering is easy with large diameter front caster wheels
Motion-control levers shown on Z335EMotion-control levers shown on Z335E
Shock absorber dampens movement of control leversShock absorber dampens movement of control levers

Motion-control levers are designed for comfortable and easy operation.

A shock absorber is included to dampen the movement of the control levers so any operator can make smooth, controlled turns.

Front caster wheel (Z335E)Front caster wheel (Z335E)
Front caster wheel (Z525E)Front caster wheel (Z525E)

Pneumatic caster wheels give a smoother ride and easier steering:

  • Large diameter front caster wheels provide extra ride comfort and better steering control.
  • Caster wheels have sealed bearings for long life and easy steering.
  • Tires are sized for the size and weight of the vehicle.
ZTrak™ modelCaster wheel tire size
Z335E, Z335M, Z345M, Z345R11x4.0-5
Z355E, Z355R, Z375R, Z525E, Z535M, Z540M13x5.0-6
Z535R, Z540R13x6.50-6
Conveniently located fuel-sight window allows operator to see fuel level
Easy to view fuel level (fuel-sight window) Easy to view fuel level (fuel-sight window)
Easy-to-fill fuel tankEasy-to-fill fuel tank

A convenient fuel-sight window is located where it is easy for the operator to see:

  • Semi-clear material makes seeing how much fuel is in the tank quick and easy.
  • Large, 3-in. (7.6-cm) fuel-fill opening reduces the chance of spilling when adding fuel.
    • Fuel-fill opening is low and angled to make adding fuel easy.
  • Cap is tethered to the fuel tank.
    • Less chance of fuel cap getting lost
Interlock switch is located under the seat (Z540R shown)Interlock switch is located under the seat (Z540R shown)
  • Seat interlock switch disengages the mower when the operator leaves the seat.
  • Engine will stall if the operator leaves the seat without the motion-control levers in the outward position and the park brake set.

Design includes a heavy-duty formed and welded steel frame

ZTrak™ Z335E shownZTrak™ Z335E shown
ZTrak Z535M shownZTrak Z535M shown

ZTrak Mowers are designed around a heavy-duty formed and welded steel frame for strength and reliability.

Large front caster wheels and large rear drive wheels provide several operator benefits:

  • Smoother ride
  • Better slope performance
  • More operator comfort over uneven ground
  • Better traction

The operator platform is roomy and uncluttered for maximum comfort, and the controls are convenient to use:

  • Easy to get on and off the mower
  • Ample legroom for comfortable operation
  • Adjustable motion-control levers for height and position, enabling the operator to stay comfortable while using them
  • Color-coded and logically placed controls
Styling is both functional and attractive
ZTrak™ Z335EZTrak™ Z335E
ZTrak Z525EZTrak Z525E

The styling of ZTrak Mowers is functional and attractive to appeal to residential owners who value product appearance and the easy, comfortable operation that comes with thoughtful control designs:

  • Color-coded controls are not only attractive, but easy to find and use.
  • Large foot platform, surrounded by frame rails, has a safe and inviting appearance and provides easy access for the operator.
  • Contoured shape of the fenders provides improved visibility to the drive tires, minimizes storage space required, and adds to the stylish appearance of the vehicle.
Loosening bolt to remove platform for access to mower deckLoosening bolt to remove platform for access to mower deck
Footrest opens for access to mower deckFootrest opens for access to mower deck
The footrest area is easily removed, utilizing the on-board tool, for access to the mower deck.
Heavy-duty welded steel frame for reliability and long life
Heavy-duty frame tubingHeavy-duty frame tubing
ZTrak™ mower frameZTrak™ mower frame

The ZTrak frame includes 1- x 1.5-in. (2.5- x 3.8-cm) steel tubing for long-term durability:

  • Heavy-duty frame tubing provides a solid support.
  • Reinforced frame offers additional strength where needed.

Electric PTO clutch is reliable and easy to use

Electric PTO switchElectric PTO switch

A heavy-duty electric power take-off (PTO) clutch is controlled by a convenient, dash-mounted control.

Heavy-duty PTO clutch
PTO clutchPTO clutch

The PTO clutch is designed to operate through many on/off cycles.

Dual transmissions are efficient and have large, 1-in. (2.5-cm) diameter axles for durability

Unitized transmissions set low in vehicle (right side shown)Unitized transmissions set low in vehicle (right side shown)
Unitized hydrostatic transmissionUnitized hydrostatic transmission

Dual unitized transmissions efficiently power the ZTrak™ forward and reverse and give steering capability:

  • Transmissions are set low in the vehicle for excellent hillside stability.
  • Tuff Torq® TZT7-D transmissions are reliable and durable.
    • Beefed-up 1-in. (2.5-cm) axles for greater strength
  • Maintenance-free, unitized transmissions are sealed and have no hose connections to leak hydraulic fluid.
  • Four-bolt hubs provide a reliable and convenient wheel-mounting system.

 

 

 

Transmission expansion tank and tow-valve leverTransmission expansion tank and tow-valve lever
Tow valve control leverTow valve control lever

Tow-valve controls are provided for each transmission and located on the transmissions near the expansion tanks:

  • Easy to reach and use
  • Allow the vehicle to be moved without the engine running

Tuff Torq is a registered trademark of Tuff Torq Corporation.